The factory floor,
fully conscious.
Alpha Bits unifies MES data, machine telemetry, component traceability, and supplier feeds to give plant managers end-to-end visibility across every production line — with AI that prevents downtime before it costs you.
How Alpha Bits Works
From machine telemetry to production decisions — every insight is real-time, traceable, and built for the plant floor.
Overall Equipment Effectiveness
Real-time OEE tracking across every machine and line. Alpha Bits separates availability, performance, and quality losses — and surfaces the one fix that recovers the most throughput right now.
Machine Health & Downtime Prevention
Vibration, temperature, and current draw signatures are continuously modeled. When a machine's fingerprint deviates from its healthy baseline, Alpha Bits alerts maintenance crews before the line stops.
End-to-End Traceability
Every component, batch, and finished unit is tracked from raw material receipt to outbound shipment. Instant recall tracing, quality correlation, and supplier deviation management — in one view.
Every signal, unified.
Alpha Bits ingests MES, machine telemetry, and supplier data streams, correlating them against your live production graph.
Internal Data
- MES & SCADA systems
- ERP production orders
- Quality management system
- Maintenance work orders
- Inventory & WIP data
- Product genealogy records
Sensor & Tracking
- CNC machine telemetry
- Robot arm sensor feeds
- Vision inspection systems
- Environmental sensors
- RFID component tracking
- Energy consumption meters
External Signals
- Component supplier risk feeds
- Raw material price indices
- Industry quality benchmarks
- Regulatory compliance updates
- Customer demand signals
- Logistics & carrier feeds
Ready to see your supply
chain come alive?
Join 340 operations teams who replaced their war rooms with Alpha Bits. Setup takes 4 hours. ROI shows up in the first week.